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3000 Express exhaust piping/ hose replacement!

Anything related to the operation of your boat that doesn't fit another forum category. Steering, Bilge Pumps, thru-hulls, bottom paint, etc.

Topic author
NB-limey
Junior Member
Posts: 3
Joined: Fri Sep 26, 2025 2:30 pm
Vessel Info: 2003 Pursuit 3000 Express, Twin Captains Choice 5.7 MPI gasoline engines. Hardtop
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3000 Express exhaust piping/ hose replacement!

Postby NB-limey » Mon May 04, 2026 4:03 pm

Hi guys, I have a 2003 , Pursuit 3000 Express twin gas powered.
I have a hair pulling dilemma.... the exhaust piping / hose in the fuel tank compartment is leaking the seawater cooling water into the aft bilge area. this compartment is obviiously between the engine compartment and the transom fishbox compartment. I am desperately in need of someone who has had to remove their exhaust and reinstall it to know how they access it and we're able to do the removal/replacement. I did contact Pursuit Boats and they told me that they do not have any information or blueprints regarding a model as old as mine because they did not used to archive that information back then. Also, I asked if anyone in their facility would remember how these were assembled and they said that there was no one around now because they do not do that part of the installation themselves. Any help, please!… I love this boat. I just wanna get out there and fish.


Dan1
Member
Posts: 80
Joined: Sun Apr 19, 2020 11:17 pm
Vessel Info: 3000 Express Cummins 4BTA's
Been thanked: 25 times

3000 Express exhaust piping/ hose replacement!

Postby Dan1 » Tue May 05, 2026 6:34 am

Have a look in this thread for pics of what your up against, changing the hose on the front of the muffler is relatively easy, access to the clamps can be gained by removing the deck shower box the port side, starb side is difficult but doable.

The aft clamps will be tough, can you confirm where the leak is?

Don't over tighten, it will crush the fiberglass exhaust tube
viewtopic.php?f=27&t=2279

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